JCB Service Exchange is the essence of sustainability, value and quality.
The ethos is simple – we take product which has reached the end of its working life and painstakingly remanufacture to an ‘as new’ condition.
JCB offer a range of Perkins, Cummins, Isuzu and JCB Dieselmax engines through the Service Exchange programme.
JCB Service Exchange transmissions represent the best choice to get you back to work with minimum delay, in the unlikely event of a component failure.
JCB offers a comprehensive, high quality remanufactured transmission range, all manufactured to the latest specifications, incorporating the most up-to-date design improvements.
Strip-down, rebuild and testing is undertaken by JCB trained engineers in fully equipped workshops.
Seals, gaskets and sealing parts, lock plates, input and output bearings, oil filters and any parts not to the latest test specifications are all replaced with genuine OEM parts. Finally, the unit is calibrated and tested to JCB's latest specifications.
All transmission remanufactures begin with a core that is completely disassembled and critically inspected by ZF qualified engineers. Replacement parts are all genuine ZF components and any performance and durability upgrades are included.
Certain engines fitted to JCB machines are now supplied with after treatment Technology, including Diesel Particulate Filters (DPF).
All DPF’s available from JCB’s Service Exchange programme are cleaned using next generation cleaning technology restoring filters to a condition that is as good as new. The process is highly efficient, using automated equipment for rapid processing and excellent first pass cleaning results. The cleaning method used is so effective it removes 95% of the contaminants which is typically 30% more than conventional methods.
Light transmission is used to verify the condition of the filters after cleaning. This method provides a picture of the internal filter condition, identifying any damage or blockages. It provides evidence that the filter has been cleaned properly and will continue to perform effectively. The system generates a record of filter condition every time it is cleaned; allowing individual filters to be monitored throughout their life.
All components fitted are genuine OEM parts, guaranteeing delivery and performance to ‘as new’ standards.
During remanufacture, all parts are subjected to hand washing under running clean fluid, followed by a high pressure rotating wash to ensure the complete removal of all contaminants. The pump is then rebuilt in accordance with OEM specifications, incorporating the latest modifications.
Benefits for the customer: