Dieselmax Long Engines

Service Exchange

The JCB Service Exchange programme is the best parts remanufacturing solution in the business. The programme contains over 1650 parts which are all remanufactured to Original Equipment Manufacturer (OEM) standards and include all design modifications and improvements, so that you can receive the most advanced product available.

The JCB Service Exchange programme helps in reducing your ownership and operating costs of a machine through the provision of up to 50% cost savings when compared to a new equivalent.

The JCB Service Exchange programme allows your customers to maximise machine productivity through excellent product availability combined with competitive market pricing. Fitment of complete units, rather than strip down and repair of old units, should reduce your machine overheads.

JCB is so confident in the quality of the products offered within the Service Exchange programme that we apply a 'same-as-new' warranty to the complete range.

JCB Service Exchange Service in brief

Showing considerable savings against new, combined with excellent availability, JCB Service Exchange transmissions represent the best choice to get you back to work with minimum delay, in the unlikely event of a component failure. The range covers both JCB transmissions and ZF gearboxes.

JCB Transmissions

JCB offers a comprehensive, high quality remanufactured transmission range, offering products from 4-speed synchromesh to 6-speed powershift gearboxes, all manufactured to the latest specifications, incorporating the most up-to-date design improvements.

Strip-down, rebuild and testing is undertaken by JCB trained engineers in fully equipped workshops.

Seals, gaskets and sealing parts, lock plates, input and output bearings, oil filters and any parts not to the latest test specifications are all replaced with genuine OEM parts. Finally, the unit is calibrated and tested to JCB's latest specifications.

ZF Transmissions

All transmission remanufactures begin with a core that is completely disassembled and critically inspected by ZF qualified engineers. Replacement parts are all genuine ZF components and any performance and durability upgrades are included. The rebuilt unit, which is calibrated and tested to guarantee its performance, offers a quicker return to work for your customers and carries a full 12 months warranty if fitted by a JCB dealer.

JCB Service Exchange Engines

JCB offer a range of Perkins, Cummins and Dieselmax engines through the Service Exchange programme. These engines have earned a reputation for ease of servicing, along with low costs of maintenance and repair.

Their rugged simple design enables repairs to be carried out throughout the JCB dealer network, using all original, genuine parts.

JCB offer a choice of solutions depending on the extent of the repair. All repairs and rebuilds are carried out by fully trained and qualified engineers equipped with the latest diagnostic equipment, to ensure all remanufactured engines perform as good as new.

JS Hydraulic Pumps

These tandem pumps for JS heavy excavators are remanufactured by our OEM supplier to OEM standards. All components fitted are genuine OEM parts, guaranteeing delivery and performance to ‘as new’ standards.

During remanufacture, all parts are subjected to hand washing under running clean fluid, followed by a high pressure rotating wash to ensure the complete removal of all contaminants.

The pump is then rebuilt in accordance with OEM specifications, incorporating the latest modifications.

The benefits to you, the customer

Excellent availability of hydraulic pumps for the JS range, resulting in reduced machine downtime.
Rebuilt to latest OEM specifications - means you frequently get a better product than the original one traded in.
Substantial savings against new, helping to reduce the cost of ownership.
The warranty on Service Exchange hydraulic pumps is the same as on new units.

JCB Service Exchange Transmissions